Design & Engineering
Kemisan designs all electrolyzer units entirely in-house, drawing on 50 years of engineering expertise.
series
CX
ElectroChlorination Not Just Containerized, But Fully Engineered as One
CX Series, as the containerized solution of HypoX® is ideal for both large-scale operations and smaller intermediate chlorination needs with its wide capacity range from 300 g/h to 104 kg/h 100% Cl2.
CX Series is more than a container with its special design and reinforced construction. It's the perfect solution for customers who lack the space to build a dedicated facility for the electrochlorination process.
More Than
a Container!
CX Series is more than just a machine placed inside a container — it is an all-in-one chlorination facility designed for maximum electrolysis in minimum space. The entire project is specially engineered by Kemisan's technical team. All layouts are designed with space efficiency in mind and according to industrial standards.
Maximum Electrolysis in Minimum Space
CX Series is designed by Kemisan's Project and Technical Team with every detail carefully planned, housing maximum units and equipment for high capacity demands in a minimum space.
Minimum But Functional U-type Design
Although CX Series provides maximum capacity in minimum space, it is designed with space efficiency. CX Series has U-type design to provide freedom of movement for operators and easy access to all equipments.
Separated Areas
CX Series container design consists of three separate sections: dry, wet, and salty areas. This separation ensures that critical dry components, such as rectifiers, MCC, and PLC units, are protected from the wet and salty areas's corrosion and moisture risk.
Easy Salt Handling with Double-Door Design
For easy salt loading, the salt room is designed with a double-door system. Additionally, the designs of PE salt and product tanks are tailored specifically to the capacity and room design.
Reinforced Grid Skeleton System
The main frame of CX Series is reinforced with grid-type interconnections. The construction, manufactured by Kemisan using ST37 material, is made corrosion-resistant with an epoxy-based primer and paint, and elevated with high legs.
Equipment Bases Attached to the Main Frame
All units and equipment of CX Series are placed on own bases attached to the main frame. This ensures that no accidents, such as falling or breaking, occur during vibrations or transportation.
Liquid Contact Protective Design
All units and equipment are placed on elevated fiberglass-reinforced plastic (FRP) bases. These bases are designed in such a way that any potential liquid leaks will not reach the equipment and will quickly flow toward drainage holes. Additionally, trays containing sensitive cable connections are concealed here and are designed to be easily accessible when needed.
Flood Risk Prevention
One of the key features that makes CX Series durable for outdoor use is its waterproof and chemical-resistant PVC floor covering. It also includes drainage holes to ensure liquid drainage in potential situations.
Insulated Doors
The container doors are specially designed with 40 mm single-layer insulation to minimize heat loss and enhance energy efficiency, ensuring optimal performance in various environmental conditions.
Integrated Environmental Sensor
Humidity and temperature sensors continuously monitor the internal environment of the container, ensuring optimal operating conditions for all equipment.
Air Conditioning
An integrated climate control system maintains a stable temperature inside the container, protecting sensitive equipment and ensuring reliable performance in any environment.
Plug & Play
But Still Industrial
CX Series is pre-designed, pre-installed and pre-started-up model which gives much shorter delivery, effortless installation and quick start-up but it has still heavy industrial standards. Thus, not requiring any technical team or electrician in client area during installation or start-up.
Pre-designed, Shorter Delivery
Since CX Series is a pre-designed model within a specific capacity range, its manufacturing time is much shorter, resulting in significantly faster delivery.
Pre-installed, Effortless Installation
Since the installation of CX Series is completed at Kemisan factories, it is shipped to the customer ready for use and does not require significant technical manpower, ensuring an effortless installation process.
Pre-commissioned, Smooth Start-up
Due to its compact design and the fact that all connections are made beforehand, the initial tests are conducted at Kemisan factories. As a result, the system undergoes commissioning tests before reaching the customer's site. This allows any potential issues to be identified during testing, ensuring a quick start-up process at the customer's site.
State-of-Art Electrolyzer
As the heart of electrochlorination systems, the electrolyzer unit represents a unique and highly advanced technology. Manufacturing these cells demands precision engineering, cutting-edge materials, and rigorous quality control to ensure long-term performance, efficiency, and durability.
Kemisan—one of the few true pioneers in this field!
Electrode R&D
The catalytic coatings, which represent our core expertise, are developed entirely in-house by Kemisan's R&D department for use in our Electrochlorination systems. Continuous R&D efforts focus on enhancing chlorine production efficiency while reducing energy consumption by refining our coating formulations.
Electrode Coating
The catalytic coatings for the cell anodes used in our ElectroChlorination systems are developed, manufactured and applied 100% in-house by Kemisan leveraging 50 years expertise. Our high-efficiency, durable coatings enhance system efficiency and provide long-lasting operation, and guaranteed 100% by Kemisan!
Cell Manufacturing
Our DSA-type cell is fully manufactured 100% in-house by Kemisan's skilled craftsmen. Strict quality control at every stage guarantees high performance, longevity, and efficiency in electrochlorination applications.
Optimum Consumption
By integrating advanced engineering techniques and innovative technologies, our systems minimize salt & electricity consumption while maximizing performance. Our systems consumes 3,5 kg Salt and 4,5 kW electricity for 1 kg/h (100% Cl2 bases) NaOCl production.
5 Years Guarantee
Kemisan offers a 5-year guarantee on its electrolyzer units and electrodes. Additionally, with proper maintenance, the performance will remain as reliable as on the first day.
It's Not OEM Electrolyzer
We design and manufacture our own electrolysis units with its specials coating in-house. Therefore, it's guaranteed by manufacturer, by us. This allows us to handle any warranty issues directly—without involving third parties—ensuring faster response times and a hassle-free experience for our customers.
Minimum 30% Larger Size
Our electrolyzers are designed with a larger active area—over 30% bigger than standard units of similar capacity. This reduces current density across the electrodes, enhancing electrochemical efficiency and minimizing wear, which translates to a longer service life and lower maintenance needs.
Transparent Cell Design
The transparent cell design of HypoX® electrolyzers allows operators to clearly observe calcification buildup, enabling them to decide when to clean the cell promptly and without delay.
CXO
The Production of Mix Oxidant Rich NaOCl with O-type Electrolyzers
CXO is the advance Mix-Oxidant Rich NaOCl generator as it produces the most effective form of NaOCl with 0.5-0.6% concentration with updated catalyst coatings and process parameters by using salt, water & electricity.
CXH
The Production of NaOCl with H-type Electrolyzers
CXH is the standard On-site Sodium Hypochlorite Generator which is well known as OSG. This model produces 0.8% NaOCl with standard MMO electrode coating and process parameters by using salt, water & electricity.
Integrated
Cell Cleaning
Electrode scaling is inevitable—but managing it shouldn’t be hard. Over time, minerals like calcium and magnesium build up on electrodes during electrolysis, impacting efficiency. That’s why every electrochlorination system requires regular acid cleaning.
HypoX® makes this process effortless for you. With its fully automated cleaning cycle and integrated safety features, HypoX® keeps your system running at peak performance—no manual work, no worries.
Integrated or Central But Not Mobile
Unlike conventional systems that rely on external acid cleaning trolleys, HypoX® PX Series features a fully integrated acid cleaning system built directly into each electrolyzer unit. This means that the acid circulation pump, piping, fittings, and instrumentation are all pre-installed—eliminating the need for mobile units and simplifying the cleaning process.
Smart & Easier Operation
HypoX® PX Series offers fully PLC-guided cell cleaning maintenance, replacing the fully manual setup and operation of mobile cleaning trolleys. This ensures a much simpler and failure-free maintenance process—even for operators with minimal experience.
Safer Acid Preparation
Preparing a 5% acid solution in a trolley and transporting it on wheels filled with acid is not safe for operators. In contrast, the fully integrated, non-mobile acid cleaning system of the HypoX® PX Series ensures maximum safety, making it the safest solution in the industry.
Transparent Cell Design
The transparent cell design of HypoX® electrolyzers allows operators to clearly observe calcification buildup, enabling them to decide when to clean the cell promptly and without delay.
Pump-Free
Brine Dosing
is Here!
Perfection comes through simplification. Unlike most electrochlorination systems that rely on pumps, HypoX uses a lifetime-guaranteed ejector design for brine dosing. This innovative system eliminates common issues with diaphragm pumps, reducing maintenance costs and complexity. By removing pumps and their moving parts, HypoX ensures reliable, cost-effective, and effortless brine dosing.
Lower
Maintenance
Don't underestimate the periodic maintenance and short life-time of diaphragm brine dosing pumps. Jet Eductor® has fewer moving parts compared to diaphragm pumps, which reduces wear and minimizes maintenance requirements over time.
Don't Underestimate
Economical Burdens
With lower maintenance and operational costs, Jet Eductor offers a more economical solution in the long run. Also, Jet Eductor's design is less susceptible to clogging, which means fewer blockages that can lead to costly malfunctions.
Electric Free Heater
While on-site chlorine production through brine electrolysis is typically more cost-effective than purchasing from external sources, secondary factors such as water heating can significantly impact overall cost savings.
To address this challenge, Kemisan developed HypoX® LX Series, featuring an integrated heat exchanger that utilizes the temperature of the end product to heat softened water.
Get Rid of Huge Electricity Costs of Resistance-type Heaters
CX modular skid design allows easy access to all points of the skid, enabling quicker control and maintenance.
Less Failure, Longer Service Life with Exchanger Heater
CX skids are built with SS304 stainless steel, with an optional SS316 construction for enhanced corrosion resistance and extended service life.
Output Cools, Inlet Heats – Efficiency Redefined!
CX equipment is never installed directly on walls or floors. Instead, each unit is mounted on a dedicated skid that includes all required instruments. This skid-based design safeguards the equipment against flooding and minimizes the risk of corrosion.
Uninterrupted Process with Non-Electrical Softener
Instead of an electrical softener controller, Kemisan provides a mechanical (non-electrical) softener controller that eliminates breakdowns caused by a single trip on an electronic controller. Equipped with a single mechanical controller head and twin resin tubes, the process keeps running while the resins regenerate.
Less Failure, Less Interruption
Non-electrical softeners experience fewer breakdowns compared to their electrical counterparts. This translates to fewer operational interruptions, ensuring your electro-chlorination plant runs smoothly and efficiently.
Less Maintenance, Less Cost
With fewer moving parts and a simpler design, non-electrical softener requires minimal maintenance. This not only lowers maintenance costs but also allows your team to focus on more critical tasks.
Longer Service Life
Non-electrical softener has longer service life than electrical one thanks to its simpler design and lack of electronic component.
Hydrogen Handling with IECEx Standards
Hydrogen (H2) is the inevitable by-product of brine electrolysis, which is immediately diluted and discharged to atmosphere in the process. Even though this is a small amount of H2, see how seriously Kemisan designs this process.
Kemisan proves the safety of this hydrogen handling (dilute & discharge) with an “Explosion Protection Document” (EPD) and an attached Zone Map, prepared according to the well-trusted IECEx certification and IEC 60079 standards. These documents tell us why, where, and which ATEX-certified equipment we need to choose and use.
Discover the most satisfactory H2 handling engineering considered in an electrochlorination system!
EPD for H2 Risk Assessment
Explosion Proof Document (EPD) is a detailed engineering report and set of guidelines for environments and processes that may have any explosive materials handled or where processes might create potentially explosive atmospheres. EPD calculates and shows any risks about H2 handling and gives various level of requirements to eliminate these risk where and if available.
IECEx International Certification
IECEx is a well-trusted and globally recognized certification system that provides an international, independent verification that products, services, and personnel comply with IEC standards, particularly those related to environments with an explosion risk. Electrochlorination systems shall be designed according to IEC 60079-14 Standards.
ATEX Equipment according to EPD
Using ATEX certificated instruments and equipments in Hydrogen environments can be necessary to make the safest Hydrogen handling. But these selections shall not be according to prediction like many suppliers do. Explosion Proof Document shall be supplied with all engineering and calculations which will show us the reason to decide the ATEX type and locations of these equipments and instruments.
3D Zone Maps for Easy Understanding
2D and 3D Zone Maps are the attachments of Explosion Proof document (EPD) which brings an easier understanding and summary to all engineering and calculations.
Trust Educated Hands for H2 Safety
All the design & calculations of Explosion Proof Document shall be made by IECEX Unit 009 & IECEX Unit 002 certificated people.
All the installation & commissioning of ATEX instruments & equipments shall be made by IECEX Unit 001 & IECEX Unit 003 certificated people.
All the inspection and Quality Assurance of process and ATEX instruments & equipments shall be made by IECEX Unit 007 & IECEX Unit 008 certificated people.
Separator Panels for ATEX Compliance
CX Series is designed with separator panels between units to ensure compliance with ATEX standards.
Ex-proof Lighting
CX Series is equipped with an ex-proof lighting system.
Ex-proof Ventilation
CX Series is equipped with an ex-proof environment ventilation system.
Integrated Hydrogen Safety Sensor
CX Series is equipped with a hydrogen safety sensor in the operation area integrated with the electrochlorination system.
User-Friendly InterfacePKEM. GEN.4
Thanks to our advanced PKEM.GEN.4 software, chlorination control is now more intelligent than ever. With its revolutionary user-friendly interface, smart alerts for operator guidance, self-running automations remote access and much more, managing your chlorination process has never been this smart, simple and even fun.
PLC & Automation PackagesCore & Pro
Chlorination control can be tailored to your needs — choose between Core & Pro PLC automation packages. Whereas CORE Covers All Your Essential Needs, PRO Unlocks Advanced Control & Deep Insights.
Manual Mode Button
Immediately switching to manual mode with a single button in case of PLC Failure offers uninterruptible process, ensuring ultimate flexibility with zero complexity to continue production and dosing process.
Life-time Dosing with Tubar® Titanium Centrifugal Pumps
For applicable projects, Kemisan’s Tubar® pumps are made entirely of titanium, featuring durable threads and bodies, guaranteeing long-term & trouble-free performance for high-capacity chemical dosing needs in heavy-duty conditions.
Hand-Crafted from Solid Titanium for Heavy-Duty Operation
Tubar® is a life-time pump because it’s handcrafted from solid titanium with TIG welding method, ensuring superior strength and performance. Also, thanks to its solid titanium and other components like seal, it can provide 24/7 uninterruptible process in heavy-duty operation.
Tubar® has Much Longer Life-time than Plastic Centrifuge Pumps
Tubar’s Titanium Body is a very strong material, highly resistant to extreme mechanical stress, corrosion pressure, and impact. This ensures that the pump operates smoothly for a longer period than Plastic pumps which are generally more fragile and may deform or crack under high pressure or extreme temperatures.
Tubar® Needs Less Maintenance Than Diaphragm Pumps
Tubar® requires less maintenance than diaphragm pump because they are designed to operate under high pressure and temperature conditions, making them low-maintenance over time, even needed only seal maintenance in time. However, since diaphragms can wear out or get damaged over time, require more maintenance and more frequent part replacements and repairs.
Tubar® is Perfect for High Volume Chemical Dosing
For high-volume and high-pressure dosing, Tubar® titanium centrifugal pumps are perfect solution providing a stable and continuous flow with high efficiency. On the other hand, Diaphragm pumps causes an inconsistent and non-continuous flow, and have limited dosing capacity therefore it is not perfect solution for high-amount dosing.
5 Years Warranty Directly from Kemisan
Kemisan provides 5-year warranty for Tubar® ensuring long-term peace of mind. Also, Kemisan is the sole point of contact for Tubar’s guarantee, providing fast and reliable solutions in case of any issues or needs.
Kemisan Pump Experience for 50 Years
With over 50 years of experience, Kemisan® blends deep industry knowledge with advanced technology and exceptional craftsmanship to create pumps that are built to endure. Our expertise in manual craftsmanship, welding, and precision manufacturing ensures that every Tubar® pump meets the highest standards of performance, reliability, and quality, providing long-lasting, trouble-free operation.
Multi-point Distribution from Single Center
With our multi-point dosing system, you can seamlessly distribute precise doses to multiple locations within your facility from a centralized control point. This ensures optimal performance and consistency across all dosing points, tailored to the unique requirements of each area.
Any Dosing Pump for Different Pressure & Volume
Whether you need precise dosing at varying pressures or volumes, our system offers a wide range of dosing pumps, including diaphragm and centrifugal pumps, tailored to meet your specific requirements.
Any Automation for Different Dosing Needs
We offer flexible solutions for different dosing needs, with automation options based on ppm, kg, pressure or double-factor control. Our system can be fully customized to ensure precise and efficient dosing according to your specific requirements.
Smart Automations for Comfortable Dosing & Transfer Process
At Kemisan®, we are not just committed to producing hypochlorite through our on-site electrolyzers—we promise a lifetime of comfortable, hassle-free dosing with our perfectly worked automation systems. Integrated with PLC technology, our system ensures consistent, accurate dosing or transfer with minimal intervention, offering you peace of mind and efficiency every day. Discover the most efficient dosing automation for your chlorination needs!
Double Factor Dosing Automation Prevents Chlorine Fluctuation
Double Factor Dosing Automation ensures a stable chlorine output in your treatment plant by adjusting dosing based on two key data points: set value (KG) and signal (Flow or PPM). This dual-factor approach acts as a safeguard, accurately determining the required chlorine dosage to maintain consistent water quality. Therefore, it is suggested to prevent seasonal fluctuations especially for Drinking Water Treatment Plant. Depending on client requirements, various combinations such as Flow+PPM, Flow+KG, or PPM+KG can be selected for automation.
Single Factor Automation for Easy & Accurate Dosing
Single Factor Dosing Automation provides to set chlorine dosing according to single set value OR signal. Thus, you can get not only easy dosing process management, but also accurate one thanks to updating itself according to data. Depending on client requirements, KG set, Flow signal or PPM signal can be selected for automation.
ON/OFF Factor for Effortless Transfer
ON/OFF Factor Dosing Automation provides effortless chlorine transfer according to Pressure set or ON/OFF signal value. This automation is suggested for especially multipoint chlorination processes such as hotel swimming pools.
Although producing chlorine on-site through the electrolysis of brine is always more economical than purchasing it externally, operating costs — electricity, heating, maintenance and the like — are the most significant factors directly affecting cost savings in electrochlorination plant designs. For this reason, Kemisan designs its electrolyzer units to optimize salt and electricity consumption, while selecting heat exchangers instead of resistance-type heaters to achieve the most efficient operational costs.
Optimum Cost per Chlorine Production
By integrating advanced engineering techniques and innovative technologies, our systems minimize salt & electricity consumption while maximizing performance. Our systems consumes 3,5 kg Salt and 4,5 kW electricity for 1 kg/h (100% Cl2 bases) NaOCl production.
Electric Free = Water Heating
Kemisan developed HypoX® LX Series, featuring an integrated heat exchanger that utilizes the temperature of the end product to heat softened water. This innovative solution eliminates the need for electricity-consuming resistance heaters, optimizing operational efficiency and drastically reducing energy costs.
Maintenance Free Brine Dosing
With lower maintenance and operational costs, Jet Eductor can provide a more economical solution in the long run compared to pump usage for brine dosing. Also, Jet Eductor's design is less susceptible to clogging, which means fewer blockages that can require costly troubleshooting.
Longer Service Life with Tubar® Pumps
Tubar® requires less maintenance than diaphragm pump because they are designed to operate under high pressure and temperature conditions, making them low-maintenance over time, even needed only seal maintenance in time. However, since diaphragms can wear out or get damaged over time, require more maintenance and more frequent part replacements and repairs.
Longer Life with Non-Electrical Water Softener
Non-electrical softener has longer service life than electrical one thanks to its simpler design and lack of electronic component. Thus, non-electrical softener requires minimal maintenance. This not only lowers maintenance costs but also allows your team to focus on more critical tasks.
Effortless Brine
Preparation
Brine preparation is traditionally one of the most labour-intensive steps in electrochlorination plants — operators have to monitor saturator levels, top up water, and watch saturation by hand. HypoX® CX takes that work off the table: the saturator refills itself, dosing draws from a fully saturated solution, and the only routine task left for the operator is loading salt.
Pit Design Better Than Pneumatic Systems
PX Series offers Pit design service according to project requirements. Pit provides easy and fast brine preparation process especially for the businesses which produces high amount of chlorine.
Back-wash for Easy Maintenance
The backwash feature in the brine tank prevents clogging by reversing the water flow to remove sediments and impurities. This helps maintain consistent brine quality and ensures reliable chlorine production. It also reduces the need for manual cleaning, extending equipment life and improving overall system efficiency.
For Continuous Operation Redesigned Filter
The sand filter in the brine tank removes suspended solids and impurities from the solution, ensuring cleaner and more consistent brine. By protecting the electrolyzer from blockages and fouling, it helps maintain stable chlorine production.
PE or FRP Tank Material Options
PX Series offers FRP Brine Preparation Tank material options besides PE (Polyethylene). Both are provided with required capacity & configuration.
5 years
HypoX®'s Electrode Coating has 5 years guarantee by Kemisan!
2 years
Kemisan gives 2 years guarantee for HypoX's overall system and process.
5 years
Kemisan its own Tubar® pumps have 5 years guarantee. (excl. motor part)
Life time
Kemisan's Jet Eductor® used for Brine dosing is guaranteed for life-time by Kemisan!
Our Secret for Long Years of 99,9% Up-Time
What truly matters to us is not how many plants we sell, but how many of our plants are still operating successfully with 99,9% run-time even after many years. Let’s discover how we do it for 50 years!
100% In-house Electrolyzer!
Kemisan is the independent owner and manufacturer of the core electrolysis technology: Electrode Catalytic Coating, which is crucial for the service life and performance of the plants. Unlike other companies that lack this technological capability and rely on third-party vendors for the heart of the system, Kemisan carries out all electrolyzer engineering and electrode catalytic coating processes 100% in-house. This ensures superior quality and complete control over the system's core.
Single Designer & Supplier: No Middleman
We never allow middleman companies to design and supply some portion of our plants to prevent failures or full stop caused by inharmonious components and equipments, conflicts of guarantee responsibilities, imperfect installation and commissioning and so on.
Perfect Harmony of Designing Every Unit All Together
Kemisan independently conducts all design, engineering, and manufacturing activities in-house with a holistic approach, ensuring that every component is designed and produced as part of a seamlessly integrated system. Therefore, Kemisan serves as the single point of authority for all its products and their each components.
50 Years Experience in Electrolysis & Process Design
Kemisan's deep-rooted expertise in R&D, engineering and manufacturing process of electrolysis technology—born into it and dedicated solely to its advancement for 50 years. With dedicated focus and commitment, we continuously push the boundaries of electrolysis innovation every single day since 1976.
Dedicated Technical Service by Designer
Kemisan® is one of the few manufacturers in the industry that provides both direct and designer-approved technical after-sales support. Our commitment to excellence guarantees reliable, expert assistance from our professional Technic Team—both during and beyond the warranty period.
Perfect Installation & Smooth Commissioning
Kemisan provides direct or approved representative services for the installation and commissioning of ElectroChlorination plants. Our goal is to deliver a smooth and efficient setup, ensuring your system is ready to perform at its best from the beginning.
Complete Personal Training
We believe that the perfection of system and process starts with well-trained personnel. Kemisan Academy ensures that your team will be fully prepared with the knowledge and skills necessary to handle all aspects of system operation and maintenance, leading to enhanced performance and reduced downtime of ElectroChlorination systems.
Central Spare Part Bank for Each Components
We don't just build electrochlorination plants—we sustain them for a lifetime. Every bolt, pump, or valve has a guaranteed backup, sourced or replaced by us, so you never have to search elsewhere. While others leave you chasing suppliers, we ensure seamless operation with a one-stop spare part solution. Reliability isn't an option—it's our promise.